T5 LED Light Box Profile Roll Forming Machine with Hydraulic Punching / Shearing

LED Light Box Profile Roll Forming Machine (T5 Profile): Fully Automatic Metal Profile Production for Cost Savings

If you're looking to replace traditional cast aluminum or plastic LED light box profiles with more cost-effective metal alternatives, our LED Light Box Profile Roll Forming Machine (T5 Profile-Specific) is the ideal solution. Designed for full-automatic batch production, this machine creates high-precision aluminum, metal, or custom-material profiles—slashing material costs while maintaining consistent quality for LED light box manufacturing.

Historically, LED light box profiles relied on cast aluminum or plastic, which often came with higher production costs. Today, more customers are switching to roll-formed metal profiles for two key benefits:

• Cost Reduction: Roll forming uses less material waste and streamlines production, lowering overall per-unit costs compared to casting or plastic molding.
• Material Flexibility: The machine works with aluminum, various metals, or other compatible materials—letting you choose the option that best fits your budget and performance needs.

We've prepared detailed drawing profiles (including Profile A) for your reference—contact us to view how the finished metal profiles align with your LED light box designs.

The LED Light Box Profile Roll Forming Machine integrates all necessary components for end-to-end automation, ensuring smooth, uninterrupted production. Its core structure includes:

1. Decoiler with Leveling Machine: Unwinds raw material coils and levels the metal sheet to eliminate wrinkles—laying the groundwork for precise forming.
2. Punching Holes System: Handles hole creation (critical for LED light box assembly) with flexible timing: some holes can be punched before roll forming, while others are made after forming—adapting to your profile's design requirements.
3. Main Rolling Forming Machine: The heart of the system, shaping metal sheets into T5 or custom LED light box profiles via precision rollers.
4. Hydraulic Shearing System: Cuts finished profiles to your desired length with high accuracy, minimizing material waste.
5. Receiving Table: Collects finished profiles neatly, ready for packaging or subsequent assembly steps.

Every component of the machine is engineered for accuracy, durability, and efficient operation. Below are the critical specifications:

The machine's control system uses trusted, high-performance components to ensure stable operation:

• Inverter: Reliable brand for smooth speed adjustment.
• PLC: Japan Panasonic (precise program control for all processes).
• Touch Screen: Taiwan Vinylon (intuitive operation, easy parameter setting).
• Other Electrical Parts: Schneider (global leader in electrical safety, reducing malfunction risks).

We've prepared physical samples of roll-formed LED light box profiles (including T5 profiles) and a detailed working video—showcasing the machine's entire production process, from decoiling and punching to forming and shearing. Contact us to request these resources and visualize how the machine fits your workflow.

Whether you need to adjust profile dimensions, modify hole positions, or adapt to different material types, we can tailor the machine to your specific LED light box design. For more details on parameters, to view drawing profiles, or to discuss customization, reach out to our team anytime—we're here to help optimize your LED profile production line.